ALL OF YOUR MACHINES CONNECTED TO A SINGLE OEE PLATFORM
Improve the level of efficiency across different stages of production
RELIABLE REAL-TIME DATA
Get instant signals from your machines and stay in the loop
REPORTING MADE SIMPLE
Get simpler (automated) reports that deliver information without errors
AS AN EXCELLENT OEE?
For instance, anything above 90% in the food and beverage business may be seen as good, whereas 60% in an assembly-line manufacturing company may be regarded as a high OEE.
Production parameters may have a significant impact on the OEE indication.
Even though 90% would appear high in the FMCG industry, a 2% increase in production efficiency could make a significant difference, whereas in discrete manufacturing, it would just be a small improvement.
How Our System Works
OEE Performance Monitoring aids manufacturers in taking the initial step toward controlling production
Built-in dashboards and reports make it easier to analyze errors, production, and other failures.
Automatic notifications are delivered in response to machine indications and operator actions.
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Analysis Done For You
An OEE chart that automatically delivers relevant information
Through our OEE platform, your machinery is automatically analyzed and the data portrayed through an OEE chart, available on demand and configurable per select time periods that are
most relevant to your business.
Reporting Done Right
Set up the entire layout of your machinery, the process and the parameters that are most important to you, and enjoy the benefit of having your reports available both in real time and as on-demand, exportable reports.
Connecting the Machinery
We’ll make sure to handle the entire integration process into our system through signaling equipment that enables direct communication between the machine and the software and the dashboard that it is associated with.
Process Parameters Tracking
One of the key functions of this software is to track process parameters, which are factors that affect the quality and efficiency of the production process. Some examples of process parameters that might be tracked with OEE software include production speed, yield, and scrap rate. By tracking these parameters in real-time, manufacturers can identify problems with the production process and make adjustments to improve overall equipment effectiveness. This can help to reduce downtime, increase productivity, and improve product quality.
Work Order Tracking
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Total Equipment Effectiveness Performance Monitoring
3 main benefits:
- Faster production reporting with real-time monitoring
- Higher production output due to quicker production launch, quicker escalation of defects and downtimes
- Increased machine availability due to quicker maintenance reaction time
What is OEE (Overall Equipment Efficiency)?
- OEE, or overall equipment effectiveness, is a metric used to assess how effectively manufacturing plants are managing the capabilities of their equipment. The goal is to produce products of the highest quality possible while utilizing as much of the machine time as possible. Three elements combine to form OEE.
- Availability is the proportion of actual work time to anticipated working hours. Breakdowns, micro-downtimes, and the time required for switchovers and machine setup all lower availability.
- Performance is the proportion of working time to available time. When the speed of processes is slower than anticipated, performance suffers.
- Quality: The proportion of manufactured components that are good enough to be distributed further to the total number of manufactured components.
The aim of businesses is to achieve and maintain the indicator at the highest possible level. Average companies manage to achieve an OEE of around 60%. The best-organised companies can boast a score of around 85%, with the greatest attention always focused on the best possible quality factor.
What can you do to be among the most effective plants? The first step to understanding the productivity level is to start measurements. How to monitor OEE automatically in real-time?. The solution is OEE software. OEE software is a modern system whose task is to constantly monitor all processes that take place on the production line. How is the overall equipment efficiency (OEE) measured? After connecting to the devices, OEE system collects information about the real time of the cycle, enables an accurate description of the machine states during the shift, and defect reporting (manufactured items are OK / NOK). Based on these data, the OEE is calculated. The OEE system indicates things to improve and sends notifications in real time.
Where is OEE software used?
OEE ratio monitoring
How does the OEE monitoring system work? Machine Connectivity connects the machines to the plant’s internal network. The data is read and processed by OEE software. Production Execution allows the monitoring of production plan execution in real-time. The system checks the production progress on an ongoing basis, and thanks to Defect Handling, it can also report faults. The system will show the cause of these defects. OEE Analysis module shows KPIs along with availability, performance and quality. This information allows you to establish overall equipment efficiency and then the action plan for your production facility. The obtained score of overall equipment efficiency (OEE) indicates whether the current production process allows achieving maximum efficiency, or whether some aspects need improvement. Thanks to Digital Documentation, all documentation is paperless and all messages are displayed on machine monitors. The Maintenance ANDON module allows you to quickly and easily communicate with the maintenance department. Digital communication as well as a history of faults and actions taken are stored in the system.
And how does the OEE system know what the highest possible machinery effectiveness is? The client decides what standard of OEE will be satisfactory and how exactly he wants to calculate it.
There is another major advantage that OEE software provides – the manager gets information about irregularities in real time and knows the current overall equipment efficiency (OEE). There are no delays due to the delivery of paper documentation, and access to reports is remote. As a result, it is possible to react in time to complete the production plan on time.
OEE allows not only a quick overview of processes running in real time but also of those that have been already completed. In this way, it is possible to check whether a failure has occurred, how quick the response time was and what the cause of the downtime was. By comparing current and historical orders, the trend of OEE can be checked to know what is causing productivity to decline.
OEE system – possible integrations
OEE Performance Monitoring is not just about checking one indicator. Growing businesses benefit from a comprehensive range of manufacturing management systems. The systems can be integrated with each other. OEE effectively exchanges data, especially with ERP system.
What for? By integrating the systems, you will avoid double reporting involved in downloading data from several programs. Each of them is connected to the main system, receives the same information and uses it in a specific way. Additionally, it can analyse the information and exchange it with the rest of the network.
Your OEE – benefits for your company
OEE software enables the collection of correct production data and tracking the condition of machines and the progress of production in real-time. Each factor that could delay production is notified. The collected data and generated reports indicate areas that require improvement for production to proceed as planned. It ensures that overall equipment efficiency is maintained at the highest level.
By achieving high OEE, overall equipment is utilised in the plant in the most optimal way and the shop floor of customers is filled with full-quality products delivered on time.
This is what causes your factory to start ignition. OEE builds the image of a perfect supplier.