OEE monitoring solutions can provide valuable insights for production teams, but they also offer information that can be leveraged by other departments within the manufacturing organization.
Take the sales department as an example. The team there could have received a request from a customer to produce a small run of products. A situation like this would typically involve the sales team liaising with production to see what the state of play is before committing to the order and using OEE data to make informed decisions about whether it’s worth accepting the order.
A sales team with an OEE monitoring solution in place can see all the useful production metrics needed to make a decision on the potential order while keeping customers up to date on the status of any orders they’ve placed. This improves the overall customer experience.
How OEE data can be used in many business areas
For example, it might be the case that a certain line has a habit of going down on a particular day or at a specific time. With this information, the maintenance team can ensure there is always a technician available at the time when they are needed the most.
Production managers and maintenance teams can be alerted to line issues as they happen, so they can investigate the cause of the slowdown in real-time. This enables them to pinpoint issues faster and more accurately.
Increase productivity and draw in talent
Even further, manufacturers are leveraging this real-time OEE display to encourage some friendly competition among production teams. By encouraging friendly rivalry among production teams, this type of OEE gamification can increase production efficiency and effectiveness across all lines without compromising product quality.
Finally, manufacturers demonstrate their dedication to embracing new technology by implementing OEE monitoring systems. This is crucial for luring in the top fresh talent. Nowadays, people desire to use the most recent solutions, especially those who are younger. Because of this, people frequently choose businesses that appear to have their fingers on the digital pulse.
Real-time OEE monitoring makes root cause investigation more understandable
The same is true for maintenance teams, who can benefit greatly from OEE monitoring systems. For instance, it can be the case that a single line consistently drops on a given day or at a specified time. With this knowledge, maintenance teams can make sure a technician is always available when they are most required.
This can also be developed further. Production and maintenance teams can receive real-time notifications of line faults because of OEE monitoring solutions’ ability to record and visualize information. This makes it possible for production managers and maintenance teams to look into the slowdown in real-time, which is essential for identifying the core problem.
The basic truth is that it doesn’t really help to know that a production line slowed down around 11 am the day before. Investigate it right away, though, and there’s a better likelihood that the problem will be permanently fixed.
Why Putting Into Practice an OEE Monitoring Solution Doesn’t Have to Be Difficult or Expensive
The majority of manufacturers still use some older gear or equipment. As a result, they frequently think that compatibility problems prevent them from using OEE monitoring solutions.
Despite their popularity in the manufacturing industry, many of the best-in-class OEE monitoring solutions are made to work with outdated production line machinery. The best OEE monitoring solutions, in fact, let manufacturers install a little piece of hardware and then get the crucial data they need via a cloud-based platform. Because of this, such solutions are truly plug-and-play.
The costs are also kept to a minimum because these solutions are cloud-based and do not require manufacturers to invest money in brand-new IT infrastructures, such as servers and networking gear.
The advantages of deploying a custom OEE monitoring solution for manufacturers are obvious. There aren’t many obstacles to deployment, especially with solutions like Tipteh IoT platform in terms of simplicity and price.
